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Horizontal Boring of a Stainless Steel Tubesheet for the Heat Exchanger Industry

Horizontal Boring of a Stainless Steel Tubesheet
Horizontal Boring of a Stainless Steel Tubesheet

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At Brant Custom Machining, Ltd., we make the manufacturing of complex, precision-intensive designs possible for commercial and industrial firms alike. Working closely with our customers to ensure the highest levels of quality, we deliver a custom manufacturing service that is fast, convenient, cost effective, and excellent for servicing and upgrading projects.

In the project highlighted here, we were contracted by a Heat Exchanger industry customer to produce a horizontally-bored stainless steel tube sheet. This 60.00" diameter, 6.25" deep device, used to channel pipes, would require high precision manufacturing that could cope with its sheer size.

With CNC machining impractical for a project this large, we opted to use a horizontal boring approach for creating the tube sheet, being formed from a disc of 304 stainless steel. We used a CNC Horizontal Boring Mill for this process. This would provide less expensive, faster manufacturing along with excellent peak tolerances of ± 0.001". After the horizontal boring, deburring, inspection, and testing steps followed.

Thanks to our outstanding abilities in custom manufacturing, we enabled an industrial customer to create their design intent within a completed, high quality product. For more information about our services, see the table below and feel free to contact us directly.

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Stainless Steel Tubesheet Project Highlights

Project Name & Description
Tubesheet for Heat Exchanger Industry
Capabilities Applied/ Processes
Primary:
Horizontal Boring
Secondary:
Deburring
Equipment Used to Manufacture Part
CNC Horizontal Boring Mill
Overall Part Dimensions
Outside Diameter: Ø 60.00 in
Length: 6.25in
Tightest Tolerances
± 0.001 in
Material Used
304 Stainless Steel
Material Finish
Raw/Machined
Industry for Use
Heat Exchanger
In Process Testing/ Inspection Performed
Dimensional Inspection, Visual Inspection
Standards Met
Customer Specifications, CAD Drawing

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